Cutting Box Joints With Hand Tools (DIY Project Download)

At Roy Underhill’s Woodwright’s School I filmed Bill Anderson teaching how to cut a half lap dovetail joint. This dovetail variation is perfect for hiding drawer or box bottom grooves:. Finger-Joint Basics. When I first began cutting mortise-and-tenon joints, I followed a simple routine that worked well, but wasn’t quite up to the caliber of some of the furniture I was seeing on a regular basis. Learn a dirt simple way to practice your hand tool skills and you’ll be turning out air-tight dovetail joints in no time. For me, finger joints have always been the nerdy, square cousin to the dovetail. I’m surprised you didn’t list the third way to cut finger joints by hand. I’m surprised more people don’t steer beginning hand-tool woodworkers to finger joints before dovetails all the skills will transfer over, and you will have had a much easier time because of not having to chisel out wedge-shaped spaces, etc.

cutting box joints with hand tools 2While you could cut box and finger joints by hand, both joints are most quickly and efficiently cut with power tools, in either solid wood or plywood. The easiest methods include using a sliding jig and a table saw, a portable router and a template-style joinery jig, or a router table and sliding fence jig or dedicated box joint router bit. I wanted to make a small box for a project and I wanted strong joints. A mitered and glued box wouldn’t be strong enough for what i had in mind so I tried box joints. I can cut dados by hand faster than my students can do it with a machine. A Quick Tutorial on How to Make Rabbet Joint With Hand Tools. A rabbet joint is a great way of joining two boards at right angles, such as for the corners of a box, if some attention is paid to the arrangement of the boards. Making a Jig for Cutting Miters and Bevels: Part 2.

My preferred method for finger joints is to lay them out, cut the slots on the bandsaw, perhaps with the pieces paired up if they are large enough to get a cramp on, cut the bottom of the slots with a fretsaw and then clean up with a sharp chisel much like you do for a dovetail. The finger joint does, however, lend itself to machine production, and I am relying on hand tools because I am familiar with them, do much restoration work and do not have much space in my workshop. It is ideal for box constructions and is suitable for use with natural woods such as pine and mahogany or even manmade boards such as plywood and MDF. This means when a saw is used to cut the joint the surface of the wood is less likely to split. Using a marking gauge to mark the fingers is difficult especially if you have not used this type of tool before. If you don’t want to cut the fingers by hand, there are two ways to machine them. First, nearly all dovetail jigs can cut box joints. While you should check the documentation that accompanies your jig for the exact instructions, the setup is basically just like cutting the tails of a dovetail joint except that the bit would be a straight-cutting bit rather than a dovetail bit.

How To Cut Finger And Box Joints For Simple Projects With A Router Or Table Saw Jig

Posts about finger joint written by Chris Wong. I made the angled joint to demonstrate that when using hand tools, it was just as simple to work with angles the process is the same. Before you cut the actual box joints, keep in mind that the width of your box sides must be an increment of the finger width. Now, put hand pressure on the jig to hold its miter-gauge bar firmly against the right side of the tablesaw channel. Before modern power tools came along, box joints were cut entirely by hand. Today, most woodworkers use a box joint jig set up on a table saw or router table to produce them faster, and when the jig is properly dialed in, more accurately. High leverage heavy duty construction. Precision made of fine polished high carbon drop forged steel. Buy Box Joint Hand Tools Pliers Diagonal Cutting Pliers, 436 BULK Channellock Diagonal Box Joint Wire-Cutting Pliers, 437 BULK Channellock Diagonal Box Joint Wire-Cutting Pliers from UseEnco. 6-3/8 box joint cutting pliers have a tapered nose that allows cutting in tight locations. Dual cutting edge and high-leverage handle design for optimal.

How To Make Finger Joints

Several techniques exist for cutting box joints; the easiest method is with a dado-blade set and a simple table saw jig like the one shown here. Both the pins and tails on box joints are square, as they typically are cut by hand with a table saw or router. Buy Box Joint Side Cutting Pliers from our Hand Tools range at Tesco direct. We stock a great range of products at everyday prices. Clubcard points on every order. Hand screw clamp not included. To get right to the point, the NEW INCRA I-Box is the most advanced tool ever produced for creating a stunning variety of box joints & finger joints. Use it on your table saw or router table to cut great looking box joints with a stacking-type dado blade, dedicated box joint blade set, or straight router bitsReversible design works on either side of the cutter.